Industrial Archives • Acme Refining https://acmerefining.com/category/industrial/ Custom Oils & Additives for Industrial Applications Wed, 14 Nov 2018 14:52:39 +0000 en-US hourly 1 https://acmerefining.com/wp-content/uploads/2017/04/cropped-Acme-Logo-Favicon-1-32x32.png Industrial Archives • Acme Refining https://acmerefining.com/category/industrial/ 32 32 Forming / Drawing / Stamping https://acmerefining.com/forming-drawing-stamping/?utm_source=rss&utm_medium=rss&utm_campaign=forming-drawing-stamping Wed, 14 Nov 2018 14:51:19 +0000 https://acmerefining.com/?p=517 Forming / Drawing / Stamping ACME Drawing lubricants are designed to provide a film between the tool and metal to prevent die galling, die wear and […]

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Forming / Drawing / Stamping

ACME Drawing lubricants are designed to provide a film between the tool and metal to prevent die galling, die wear and to reduce friction. This allows the proper flow of metal under pressure to plastically deform with minimum wear and friction.

Drawing oils are formulated in a range from low to high viscosities utilizing polar, extreme pressure (EP) lubricants, and combinations of both as required by application.

  • Lubricant formulations that can be used for shallow drawing of aluminum and deep drawing of aluminum, copper, brass and bronze.
  • Lubricants designed for stamping and drawing of non‐ferrous metals such as copper, brass and bronze.
  • Products intended for the stamping and shallow drawing of carbon steels and alloy steels.
  • Drawing oils for the stamping of alloy and stainless steels, shallow drawing of alloy and stainless steels and deep drawing of carbon steels, alloy and stainless steels.

Water soluble products using highly refined petroleum hydrocarbons blended with additives such as EP, polar, emulsifiers, corrosion inhibitors and protection from microbial infestation.

  • Products intended for stamping operations on carbon steels, copper, brass and bronze.
  • Soluble oils for severe drawing and blanking operations on carbon and stainless steels.

Vanishing oils are special purpose lubricants that are chemically inert, colorless and odorless liquids dry to the touch after one hour and used when cleaning of the workpiece is not required.

  • Stamping of low carbon steel and nonferrous metals.

ACME product recommendations are based on these factors that must be considered to select the correct lubricant.

  • Severities of the draw.
  • Type of workpiece metal.
  • Method of application.
  • Post‐process compatibility.
  • Regulatory issues

Severity Classification Guideline

Low Severity – based on low‐carbon commercial quality steel.

  • Maximum localized stretch of 10% in a 1 inch length.
  • Drawing a cup with 10% reduction in diameter.

Moderate Severity ‐ based on low‐carbon commercial quality steel.

  • Maximum localized stretch of 20% in 1 inch length.
  • Drawing a cylindrical shell with 20% reduction in diameter.

High Severity – based on low‐carbon drawing quality sheet steel.

  • Maximum localized stretch of 30% in 1 inch length.
  • Drawing a cylindrical shell with 30% reduction in diameter.

Maximum Severity – based on low‐carbon drawing quality sheet steel.

  • Maximum localized stretch of 40% in 1 inch length.
  • Drawing a cylindrical shell with maximum reduction in diameter (reduction of 40% or more.

Stainless Steels lubrication requirements are more critical because it is usually necessary to preserve the high‐quality surface. Stainless steels have higher strength, greater hardness, lower thermal conductivity, and higher coefficient of friction. More heat is being generated at the surface being formed, and less is being conducted away than in forming a comparable workpiece from low‐carbon steel.

Aluminum, aluminum alloys, cooper and copper alloys lubricants must be compatible and suitable with the particular forming operation. Avoidance of staining or corrosion is an important consideration.

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Compressor Oils https://acmerefining.com/compressor-oils/?utm_source=rss&utm_medium=rss&utm_campaign=compressor-oils Mon, 27 Aug 2018 14:56:05 +0000 https://acmerefining.com/?p=453   ACME can provide Synthetic Air Compressor Oils that are formulated with different base fluids: PAO (polyalphaolefin), Synthetic Blends, Diester, Polyglycol/Ester Blends, Polyalkylene Glycol and Alkylate. […]

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ACME can provide Synthetic Air Compressor Oils that are formulated with different base fluids: PAO (polyalphaolefin), Synthetic Blends, Diester, Polyglycol/Ester Blends, Polyalkylene Glycol and Alkylate. Every base fluid has its own unique properties and is primarily used in specific applications. Please contact us for specific product recommendations dependent upon specific applications.

  • PAO with advanced additive technology is recommended for rotary screw, centrifugal and reciprocating compressors. Products have low pour points, high viscosity index, excellent water demulsibility. Used in Food Grade compressors lubricants and is NSF Certified and meets USDA 1998 (H-1) guidelines, Kosher approved. Available in ISO Grades 32, 46, 68, 100 and 150
  • Synthetic Blends are a blend of synthetic and petroleum base fluids and are useful in multi-purpose applications. Treated with an additive to provide corrosion, oxidation inhibition, anti-wear, defoamer, sludge and deposits protection. Available in ISO Grades 32, 46, 68, 100, and 150.
  • Diester base stocks combined with additive technology that cover applications for rotary vane, rotary screw and reciprocating compressors of all ages and designs. Provide low temperature fluidity, better thermal conductivity to reduce operating temperature, reduced friction, high temperature thermal stability and greater resistance to mechanical stress. Available in ISO Grades 32, 46, 68, 100 and 150.
  • Polyglycol/Ester blend series provides superior performance in the areas of oxidation resistance and deposit formation for rotary screw compressors. Available in SAE Grade 5W-20 and 10W-20.
  • Polyalkylene Glycol formulated to combat problems associated with high pressure reciprocating compressors pumping natural gas, carbon dioxide or process gases. Resistant to hydrocarbon dilution and adsorption of gas stream components which maintains the proper viscosity for wear protection and resists wash-out and carryover. Typically requires a waste stream analysis for proper recommendation.
  • Alkylate fluids are formulated for use in reciprocating, rotary and centrifugal refrigeration compressors using ammonia, R12, R22, R114 and R502. The products are extremely stable at compression temperatures and provide excellent low temperature properties.

 

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Hydraulic Oils https://acmerefining.com/hydraulic-oils/?utm_source=rss&utm_medium=rss&utm_campaign=hydraulic-oils Thu, 10 Nov 2016 15:12:12 +0000 https://acmerefining.com/?p=260 ACME Premium AW Hydraulic Oils ISO Grades 22, 32, 46, 68, 100, 150 and 220 Formulated with Group II paraffinic base oils combined with a premium […]

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ACME Premium AW Hydraulic Oils ISO Grades 22, 32, 46, 68, 100, 150 and 220

Formulated with Group II paraffinic base oils combined with a premium antiwear hydraulic oil package. Products will provide protection against oxidation, wear, corrosion and are compatible with seals materials typically found in hydraulic systems. They meet requirements for Denison HF-0, HF-1, HF-2, U.S. Steel 127, 136, DIN 51524-2, DIN 51524-3, VickersM-2950-S, I-286-S and Cincinnati Milacron P-68 (AW32), P-69 (AW46), P-70 (AW68) specifications.

 

ACME Synthetic Ashless Hydraulic Oils ISO Grades 15, 32, 46, 68 and 100

Formulated with the highest quality synthetic hydrocarbons combined with rust and oxidation inhibitors to protect against rust, wear, the formation of sludge and are compatible with seal material typically found in hydraulic systems. They meet requirements for Denison HF-O, Vickers and Cincinnati Milacron P-68, P-69 and P-70 specifications.

 

ACME Food Grade Hydraulic Oils ISO Grades 15, 32, 46, 68 and 100

Formulated specifically for hydraulic systems operating in the food service, beverage and packaging industry. These fully synthetic lubricants are NSF Certified and meet U.S.D.A. 1998 (H-1) guidelines (lubricants with possible incidental food contact). They meet requirements for Denison HF-O, Vickers and Cincinnati Milacron P-68, P-69 and P-70 specifications.

 

ACME Biodegradable Hydraulic Oils ISO Grades 32, 46 and 68

Premium environmentally responsible hydraulic fluids designed to provide exceptional performance in hydraulic and circulation systems. Engineered to meet performance requirements and satisfy the rigorous criteria for biodegradability and toxicity. These oils meet the requirements for ultimate biodegradability and non-toxicity making them an excellent choice for systems operating in environmentally sensitive areas.

 

ACME Fire Resistant Hydraulic Oils ISO Grades 46 and 68

Based on quality synthetic, organic, esters and carefully selected additives to achieve excellent hydraulic fluid performance. They are fire-resistant with self-extinguishing properties, non-irritating, biodegradable, non-toxic to aquatic life and contain no hazardous ingredients. They are not water soluble and can be removed from collector systems by standard skimming techniques.

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Gear Oils https://acmerefining.com/gear-oils/?utm_source=rss&utm_medium=rss&utm_campaign=gear-oils Thu, 10 Nov 2016 15:11:01 +0000 https://acmerefining.com/?p=258 ACME Extreme Pressure Gear Oils ISO Grades 68 (AGMA 2EP), 100 (AGMA 3EP), 150 (AGMA 4EP), 220 (AGMA 5EP), 320 (AGMA 6EP), 460 (AGMA 7EP) and […]

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ACME Extreme Pressure Gear Oils ISO Grades 68 (AGMA 2EP), 100 (AGMA 3EP), 150 (AGMA 4EP), 220 (AGMA 5EP), 320 (AGMA 6EP), 460 (AGMA 7EP) and 680 (AGMA 8EP)

Formulated to meet the demanding requirements of gear sets operating under severe service conditions. These gear lubricants provide excellent (EP) properties to prevent scuffing, welding and galling of gear teeth. The enhanced additive package provides superior thermal stability, cleanliness and corrosion protection in the presence of water, contaminates and high temperatures. These products meet the requirements; U.S. Steel 224, 222, 223, AGMA 9005, DIN 51517 part 3 (CLP)

ACME ISO 460 (AGMA 7C) Worm Gear Oil

Formulated to provide protection against oxidation, thermal instability, provide film strength, color stability, resistance to gumming, deposit formation, excellent lubricity and prevent sliding wear in worm gear applications.

ACME Synthetic Gears Oils ISO 68 (AGMA 2EP), 100 (AGMA 3EP), 150 (AGMA 3EP), 150 (AGMA 4EP), 220 (AGMA 5EP), 320 (AGMA 6EP), 460 (AGMA 7EP) and 680 (AGMA 8EP)

Formulated with a PAO base fluid which provides outstanding oxidation, thermal stability and a naturally high viscosity index. Further enhanced with an additive package for increased oxidation stability, extreme pressure properties, and maximum protection against wear, corrosion and foaming. These products meet the requirements of U.S. Steel 224, AGMA 9005-D94 and API Gear Service Category.

ACME Synthetic Food Grade Gear Oils ISO 150, 220, 320, 460 and 680

Formulated for gear systems operating in the food service and packaging industry. They will provide oxidation stability, anti-wear, extreme pressure properties and are extended life lubricants. They are Kosher approved, NSF Certified and meet USDA 1998 (H-1) guidelines (lubricants with incidental food contact).

Synthetic Polyglycol Gear Oil Formulations ISO Grades 220, 320, 460 and 680

Available where conditions demand the properties of this fluid. Provide better wear protection, thermal and oxidation stability, reduced sludge and deposit formation. Incompatible with petroleum oils, do not mix.

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Spindle Oils https://acmerefining.com/spindle-oils/?utm_source=rss&utm_medium=rss&utm_campaign=spindle-oils Thu, 10 Nov 2016 15:09:44 +0000 https://acmerefining.com/?p=256 Acme Spindle Oils are light colored low viscosity fluids. The lubricants will provide oxidation resistance and corrosion protection for bearings operating in high speed spindles of […]

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Acme Spindle Oils are light colored low viscosity fluids. The lubricants will provide oxidation resistance and corrosion protection for bearings operating in high speed spindles of industrial equipment. The products resist thermal breakdown and have excellent filterability and water separation properties.

Benefits

  • Resistance to formation of harmful sludge and deposits
  • Low viscosity to minimize drag
  • Protection from rust and corrosion
  • Reduced wear of spindles

Specifications

ISO Grade 10 22
Viscosity cSt@40°C 10.0 22.7
Viscosity cSt@100°F 60 100
Flash Point°F 270 350
Specific Gravity@60°F 0.8500 0.8525

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Way Lubricants https://acmerefining.com/way-lubricants/?utm_source=rss&utm_medium=rss&utm_campaign=way-lubricants Thu, 10 Nov 2016 15:08:04 +0000 https://acmerefining.com/?p=254 Acme Way Lube Oils WL 325, WL 500, WL 950 and WL 1100 were designed to provide smooth operation under normal and severe conditions. Formulated using […]

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Acme Way Lube Oils WL 325, WL 500, WL 950 and WL 1100 were designed to provide smooth operation under normal and severe conditions. Formulated using highly refined base stocks combined with additives and adhesive agents that provide EP, adhesion and water separating properties. These characteristics will eliminate stick‐slip (chatter) by reducing friction between mating surfaces which typically occurs with slow moving machine parts.

  • Provides EP protection
  • Excellent stick-slip characteristics
  • High film strength
  • Exhibit good separation from water based coolants
  • Strong adhesive properties

Specifications

Product WL 325 WL 500 WL 950 WL 1100
ISO Grade 68 100 150 220
Vis. cSt@40°C 68 100 150 220
VIS SUS@100°F 315 463 695 1019
Flash °F >480 >480 >480 >480
Specific Gravity@60°F 0.8706 0.8742 0.8876 0.8862
Pour Point °F 10 10 10 10

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Specialty Solvents https://acmerefining.com/specialty-solvents/?utm_source=rss&utm_medium=rss&utm_campaign=specialty-solvents Thu, 10 Nov 2016 15:03:08 +0000 https://acmerefining.com/?p=249 Acme offers several specialty solvents ranging from hydrocarbon solvents to custom blends. Depending on your needs, we can find the right formula for your application. All […]

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Acme offers several specialty solvents ranging from hydrocarbon solvents to custom blends. Depending on your needs, we can find the right formula for your application. All of Acme Refining’s chemicals are rigorously tested to meet quality and safety standards.

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Process Oils https://acmerefining.com/process-oils/?utm_source=rss&utm_medium=rss&utm_campaign=process-oils Thu, 10 Nov 2016 15:02:21 +0000 https://acmerefining.com/?p=247 Acme Process Oils are designed for use as raw materials in manufacturing a wide range of products, including chemicals and elastomers. Their controlled hydrocarbon content allow […]

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Acme Process Oils are designed for use as raw materials in manufacturing a wide range of products, including chemicals and elastomers. Their controlled hydrocarbon content allow for use in a number of industrial products, such as lubricants, rubbers, leather adhesives and polishes.

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Compressor Fluids https://acmerefining.com/compressor-fluids/?utm_source=rss&utm_medium=rss&utm_campaign=compressor-fluids Thu, 10 Nov 2016 15:01:30 +0000 https://acmerefining.com/?p=245 Acme Compressor Fluids offer superior thermal and oxidation stability, extremely low pour points, high viscosity and excellent heat transfer qualities. It provides sustained operation and lower […]

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Acme Compressor Fluids offer superior thermal and oxidation stability, extremely low pour points, high viscosity and excellent heat transfer qualities. It provides sustained operation and lower maintenance cost by reducing varnish and carbon build-up.

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Cylinder Oils https://acmerefining.com/cylinder-oils/?utm_source=rss&utm_medium=rss&utm_campaign=cylinder-oils Thu, 10 Nov 2016 14:59:34 +0000 https://acmerefining.com/?p=241 Acme Cylinder Oils are high viscosity oils designed to be used in enclosed gears operating at moderate to high speeds and temperatures. They are intended for […]

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Acme Cylinder Oils are high viscosity oils designed to be used in enclosed gears operating at moderate to high speeds and temperatures. They are intended for use in steam engine cylinder applications. They protect against corrosion and provide good film strength and lubrication.

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